PDI VDJ70 Series Front Mount Intercooler Kit

$2,100.00$2,595.00

This item: PDI VDJ70 Series Front Mount Intercooler Kit
$2,100.00$2,595.00
$2,100.00$2,595.00
$3,980.00
1 × VDJ70 Series High Flow Airbox
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$1,450.00
$2,290.00
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PDI VDJ70 SERIES FRONT MOUNT INTERCOOLER KIT

 Works with any bull-bar and winch installation – no cutting like other models.

· Has all of the core above the bumper and bull-bar for exposure to cool air.

· Will not cause any overheating.

On standard injectors, a late model dual cab has made 220rwkw with the assistance of our PDI front mount. In a single quick run you can do that with other intercoolers but our kits have shown they can repeat this many times due to the superior heat dissipation.

If all you want is better towing performance or reduced EGT for highway driving we have a very satisfied customer reporting a drop from 330degC to 280degC when compared to the leading aftermarket top mounted intercooler. Your engine will be more spirited due to the cooler intake temperatures.

The PDI Landcruiser VDJ79 Front mount intercooler provides the best intercooling for both high load and low speed work. The core sits close to the condenser which results in air being pulled through by the engines main cooling fan while working hard but while

Tests we’ve done have shown the drop in post intercooler intake air temperature was 3x greater with the PDI intercooler than the best of the aftermarket top mount options currently available. The intake air temperatures were cooler at all speeds.

NOTE: Due to change in chassis on the latest revision of the single cab VDJ79 to get ANCAP rating we can only supply this kit in single entry design.

The single and dual entry kits use the same intercooler and same hot side piping to the turbo – only the cold side piping is different. The factory setup has two throttle bodies facing left and right which go into the factory top mounted intercooler. The dual entry option connect into both of these, but splits the outlet from the intercooler.

The single entry removes the butterflies and the section they bolt to, which also has the feed from the EGR (exhaust gas recirculation emissions system) so the EGR input becomes blocked off with a plate. For all 200 series and post 2013 VDJ79/76/78 the two throttle bodies must be plugged back in to prevent the engine throwing codes and de-rating the power. For early 70 series they can be left off the engine with an ECU reflash to clear the fault from them not being connected. We supply a bracket to mount the throttle bodies and hang either side of the single entry intake adapter.

Reason to go with the single entry kit

  1. Chasing max responsiveness and have high flow turbos. The factory throttles are only fully open when your foot is flat to the floor. The rest of the time they are moving to assist with EGR flow.

  2. Looking to have the neatest intercooler piping, with less connections.

Reason to go dual entry:

  1. Want to keep the EGR system connected to intake to meet emissions requirements.

  2. Want to keep the butterflies (throttle valves) in the system to give smooth shut down, maintain factory setup and for those with auto transmission, maintain the ability to shut down the engine in case it ever starts to run on its own fumes (this is a low probability, but high risk outcome).

  3. On a late model (2022) VDJ79 we have heard that the engine will de-rate the power without EGR gas flow, as well as the check engine light if an ECU reflash isn’t performed. This took 80km of driving before the ECU decided to de-rate the power. Fitting the dual entry allows this to remain intact.

Brand

PDI Intercoolers

Also known as PDI Coolers or Performance Diesel Intercoolers was started by Brian Wiese to fill a gap in the market for those pursuing the full power capabilities in modern diesel engines. This is from a mild 20% power upgrade to increases of over 200% where it is important to keep EGT down while making power. The interest in turbo diesels began in 2005 after managing to import two top spec 80 series 1HD-T powered Landcruisers from Japan before the 15 year import rule was shut down by the government.  It wasn't long before the boost was wound up and the fuelling changed to improve performance. Over the years the trusty 80 Series had had four different intercooler systems of different design with different results.  One of the kits systems worked great until the turbo was upgraded and then it too was needing to be upgraded. The air-water system needed constant maintenance and my initial plumbing for one of the air to air systems was painful.  The final iteration is still in place after more than 7 years. Skipping forward a few years..........while working in Perth at GTurbo we had a need for intercooler systems that would compliment the high performance Grunter Extreme and Badboy turbochargers.  Our experience told us that front mounted air to air intercooler systems were the way to go, but the available systems on the market were all about catering standard turbo and mild turbo upgrades. We were surprised by the effectiveness (both good and bad) of some top mount units from HPD and Cross Country Interoolers, but when asked for our recommendation it had to be a front mount intercooler on the only way to meet the requirement was a custom installation. Time and time again the results showed us we were doing the right thing so as we got more busy we knew a kit system was the only way we could continue to recommend and provide the best solution for customers.  PDI was born out of this need for a better product and a hope that we could be the ones to make it. I have managed a few interesting 4WD trips around the place including two trips up the Canning Stock Route, once from Cairns to Cape York and a more adventurous drive from near Beijing, China through Mongolia and a 4 week jaunt along the Siberian Road of Bones and down to Vladivostok Siberia.  Each of these trips teaches you something new about durability and preparation.  It is the simple things that catch you out so the design has to be right.  The car we used to get through Mongolia and Siberia was an 80 series petrol from Perth converted to a 1HZ and fitted with a turbo and custom intercooler kit.  The extra power it gave provided some really memorable moments through the zig zag mountain passes or pushing through long muddy (and un-neccessary) stretches at speed that would have otherwise left us stranded. The setup has flawlessly completed two international trips trip including being driven from Malaysia, via Mt Everest and on to Norway. In 2017 it went to Africa, unfortunately without me. In 2018, it toured South America, once again as a support vehicle with many spares on board. The affect of a well designed and aesthetically pleasing installation that allows your performance gains to be achieved is very satisfying. We get many calls from customers who have completed the installation and and impressed with the results achieved. Our aim is provide customers with a kit that will exceed their expectations.  If we don't think an upgraded intercooler is going to make a difference on your vehicle and provide maximum benefit for your money spent we will make other suggestions. Where are we going from here? We have been revamping designs and making the cores larger and more effective than originally expected. Every time we fit one of the new designs we know without a doubt that we have made it the biggest that is possible. Additionally we are expanding the range with the same philosophy and the results speak for themselves. Having a powerful HDJ79 with over 300rwkw as the daily work ute is very nice. We also believe that, even though the power has increased more than 3x factory, it is still reliable and can be driven anywhere and used for many different duties.

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